Posted 03 Mar by

Today we’ll be discussing a post made by our pallet wrapping machine manufacturer and supplier ATLANTA STRETCH in Italy.

Our supplier Atlanta stretch has post another article going into further details about the design and practically of their machines. this is a following on article from the previous post found here the official article from Atlanta stretch can be found here on the Atlanta stretch website. We elaborated previously on these points in our own words and what it means for Australian customers and buyers.

Click here for more information on our full range of pallet wrapping machines

The consistent theme that emerges from the articles we have written about our range of semi-automatic wrapping machines is their ability to completely negate the need for any manual wrapping operations.

Making the pallet wrapping phase almost completely automated allows us to reduce the chance of human error and as a direct consequence increase the overall productivity in relation to the total number of pallets wrapped.

Not only that, but there is also an important improvement in the quality of the wrapping.

These important milestones are made possible by the ergonomic design that is typical of our semi-automatic wrapping solutions.

The following aspects dramatically improve the practical, operator friendly nature of our machines: the low profile table, the F62 program, the F29 soft start cycle, the innovations introduced on the Sfera 2400 model and the structure of the EVA model.

In the course of this article we will analyse each of the elements listed and, only at the end, we will reveal “what’s cooking” at the next trade show where we will be exhibiting.

The ergonomics approach in our semi-automatic wrapping machines

In semi-automatic machines, the operator has the task of: positioning the pallet, connecting and attaching the stretch film to it, starting the wrapping cycle and cutting the film if there is no option that takes care of it automatically.

Once all these operations have been completed, it is the operator who then removes the pallet by placing it in the warehouse or loading it on the vehicle for transport to the customer.

Guaranteeing customers the highest possible level of ergonomics means allowing them to carry out all these operations in a simple and “comfortable” way, thus we are also protecting their health and safety of all employees.

Let’s see in detail the different ergonomic solutions designed for operators:

  • LOW PROFILE TABLE
    By reducing the height of the turntable from the ground to only 25mm requires less effort for the operator when loading the pallet; additionally, the footprint is also reduced compared to a classic ramp.
  • PROGRAM F62
    Thanks to this program, the operator will no longer need to bend to the ground to perform cutting, reel change or attaching film to the pallet as he can set a predefined height for the carriage at the end of the wrapping cycle.
  • SOFT START CYCLE F29
    The first round of wrapping takes place in a slowed down mode: this reduces cases of film tearing when the corners of the pallet are very sharp and avoids the operator having to repeat the film attachment operation several times; also the application of cardboard corners and / or labels is easier and faster.
  • MARATHON
    This semi-automatic wrapping machine model ensures that the operator no longer has to bear the weight of the film reel and make movements that will cause damage to their back with constant use.
    >>> Discover the Marathon model
  • SPHERE 2400
    We have revised the Sfera model by adding a new column for a wrapping height of 2400mm, a big step forward in terms of ergonomics as it is no longer necessary to assemble the column: the robot is shipped completely assembled.
    >>> Discover the Sfera 2400 model

The 6 strengths of ATLANTA STRETCH semi-automatic wrapping machines

Ergonomics is undoubtedly one of the factors that contributes to increasing the commercial value of our semi-automatic wrapping machines.

To this are added the 6 elements we mentioned in the article on the commercial strengths of our semi-automatic wrapping machines, let’s look at them in detail.
(The Melbpack article and elaboration can be found here

A SINGLE ELECTRONIC CARD FOR ALL MACHINE MODELS

We have chosen to mount a single electronic board on all semi-automatic wrapping machine models : in practice, the only difference will be the particular software necessary for each machine model .

Through remote interventions, our technicians take care of upgrading and updating the machine by activating new functions.

In this way we offer:

  • a higher level of assurance and reliability;
  • highly flexible solutions compared to our competitors;
  • Shorter delivery times and a reduction in the cost of spare parts.

USE OF COMMERCIAL COMPONENTS and INVERTERS

The choice to use components and commercial inverters for speed control in all machines favours greater flexibility in terms of supply of materials, lower costs of spare parts themselves and less warehouse costs for the reseller.

COMPETITIVELY PRICED SPARE PARTS

All the choices and aspects analysed up to this point introduce one of the main strengths of our commercial offer relating to spare parts.

Thanks to our high production flexibility, most of the spare parts are 40% cheaper than those offered by our competitors .

INTERCHANGEABLE CARRIAGES THAT “EVOLVE” WITH THE MACHINE

It is natural that our customers load requirements will evolve over time, especially in the case of young companies.

Much of the competition in the marketplace “forces” the customer to change the wrapping machine model: Atlanta Stretch is the only company able to change the reel carriage model after delivery.

Those who choose to purchase a semiautomatic wrapping machine model such as MYTHO or SFERA with an FM type carriage can request its replacement with one of the FE, PRS or PS type to meet emerging technical and economic needs.
The use of interchangeable film carriages allows you to obtain the maximum return on your investment.

In this regard, I recommend that you read the news dedicated to The MYTHO, the semiautomatic that grows with the company. you can find more info on the Mytho here on the melbpack website.

PRESS ROLLS IN ANTI-CUT POLYURETHANE

Compared to the competition, which mounts rubber-coated pre-stretch rollers on its machines, we have chosen to use anti-cut polyurethane solutions which are characterised by a lower after-sales cost and high performance.

Replacing the film reels is also very simple: The Mytho model, for example, is equipped with a film change system that is made even easier by opening the back of the carriage.

TP TABLE WITH CHOICE OF INPUT

Our mission has always been to design intelligent and safe solutions for operators, capable of guaranteeing high productivity and a low TCO (Total Cost of Ownership).

For this reason, Atlanta Stretch’s range of semi-automatic machines includes a series of wrapping machines equipped with a rotating table with an easily reversable load direction.

The transpallet turntable supports three different loading methods and, depending on the customer’s needs, it is quick and easy to apply any changes.

As with the film carriages this high level of flexibility means that unlike our competitors, there is no need to go through a costly and inconvenient process of buying a completely new machine, when the requirements of your business only change slightly.

Among the semi-automatic wrapping machines with rotating tables we The EVA, SYNTHESI, SYNTHEX, MYTHO AND MYTHO AUTO

ATLANTA STRETCH returns to the show: see you at Ipackima!

Semi-automatic wrapping machines will be the stars of the Atlanta Stretch stand at the Ipackima trade show which is due to be held in Milan from 3 to 6 May.

There we will present a revolutionary development in the world of semi-automatic machines that will completely change the way pallet wrappers are used.

At the moment we cannot reveal anymore information but we promise assure you that it will be something NEVER SEEN BEFORE and something you don’t want to miss !!
#staytuned😜

______
That does it with Todays article form Atlanta stretch, we cant wait to see whats in store at ipackima but we know it will be BIG. Atlanta stretch have just purchased a new production facility and are spinning up production soon on a new line.

You can find a link to the post here:

The commercial strength of ATLANTA STRETCH semiautomatic wrapping machines

“Innovation has always been a very important part of the corporate values held by Atlanta Stretch.

Over recent years we have been able to make key investments in research and development. These have made it possible to create a range of functional and state-of-the-art semi-automatic wrapping machines, these machines represent many innovations together with a series of proprietary patents.

All of the semi-automatic wrapping machines(link to Atlanta website) manufactured by our company are guaranteed to deliver both considerable savings in energy consumption and productivity gains by :

  • Technical design solutions that facilitate fast and efficient installation.
  • Providing a range of film carriages that are equipped with modern pre-stretch systems which significantly reduce film usage, with each load.
  • Designing models where the traditional column has been improved upon, allowing them to operate in low level buildings and require significantly less maintenance.”

You can find more info on the range of Semi automatic machines we import from Atlanta stretch on this page of our website

The next part of the article covers there design philosophy.

The strength of Atlanta Stretch semi-automatic machines in 6 points

To be certain we offer our customers solutions that provide the highest quality and the latest technology possible, we regularly study demands in the marketplace.

Many of our competitors choose to produce in-house control panels and motors for each machine model. This often means finding spare parts in the market generates high costs for distributors and, consequently, for end customers.

Furthermore, even management of the warehouse becomes incredibly complex in the face of numerous spare part codes to manage.

The above does not happen to our dealers who, on the contrary, have a warehouse to manage with a much lower number of codes and spare parts.

To date, the commercial strength of our company’s range of semi-automatic wrapping machines can be summarised in six points:

  1. Single electronic board for all models.
  2. Use of commercial components and inverters.
  3. Competitive spare part prices.
  4. Interchangeable carriages.
  5. TP turntable with a variety of different configurations.
  6. Pre-stretch rollers which are made from anti-cut polyurethane.

We’ll go over the points in more detail and what it means for you.

  1. Single electronic board for all models. – This insures that the board stays reverent for more models and doesn’t become obsolete, Melbourne packaging supplies stock the board and will do for minimum 10 years after the last model that uses said board is sold.
  2. Use of commercial components and inverters. – We think this is the largest ones, so often especially other Italian manufacturers make full custom electronics. This isnt a problem on ATLANTA machines, they use commercial Lenze or Schneider electric inverters, this eliminates a single point of failure of a master board integrated with inverters and insures good supply of parts into the future.
  3. Competitive spare part prices. – says it all really, but Atlanta not only have good spare prats prices, With Melbourne Packaging as the direct Atlanta agent, you eliminate middle men and additional markups by going through resellers. Another point on this, Atlanta use only 3 parts for their friction brake, some competing models use over 15, with complex spring and rubbers parts.
  4. Interchangeable carriages. Interchangeable carriages is great for us because we can carry less floor stock and change the carriages over to your requirements, but its also great for your because if your business grows and you want to change to carriage which uses less wrap, that option is available to you.
  5. TP turntable with a variety of different configurations. – This probably isn’t too relevant for the Australian market, a TP machine is a transpallet machine, as per the image at the top of the article, its for auto or open bottom pallets, it allows the pallet jack to drive into the machine and then be pulled out easily, this means the machine doesn’t need a large long ramp. because our chep and loscam pallets have the supports at the bottom these machines are not suuitable for the common Australian pallets.
  6. Pre-stretch rollers which are made from anti-cut polyurethane. – Atlanta rollers are hevy duty, on many machines they’re just use rubber or rubber coating on them which is easily damaged, if the stretchwrap gets jammed on rubber rollers and you want to cut it off, this can damage the rollers, but that’s not an issue with Atlanta rollers with their coating.

Semi-automatic turntable wrapping machines and semi-automatic rotating arm wrapping machines

Our range of semi-automatic wrapping machines includes models with rotating arms and turntables, each with specific technical characteristics that demonstrate their commercial strength.

Rotating arm wrapping machines are characterized by a mechanical arm that wraps the pallet by turning around the load.

Ideal for those looking for solutions suitable for very light or very heavy but unstable loads, they provide an intermediate level of productivity when compared to models with rotary tables and rotary rings.

The semi-automatic Lybra machines are designed with a gear that drives the arm, which ensures both minimal resistance and maximum strength.

The EVA, SYNTHESI, SYNTHEX, MYTHO AND MYTHO AUTO are all rotary turntable wrapping machines which are characterised by low maintenance costs, ease of installation and durability.

In addition to all the aspects demonstrated so far, they also have key commercial strengths:

  • The octagonal base design provides great stability and provides enhanced resistance to the unintended and occasional contact with a moving forklift truck.
  • These machines are easily relocated because they are cleverly designed to be movable by a forklift truck from either the front or the rear. This allows them to be installed close to walls and reduces the space they need to take up.
  • Operator protection systems activate when they detect obstacles, for example the carriage is automatically lifted about 10cm when an operator places their foot in the way.

That covers everything written in the article, if you have a questions or require more info on any Atlanta stretch pallet wrapping machine, please give us a call.